Continuous chips are formed during metal cutting operation - Manufacturing Processes - 2

Q.  Continuous chips are formed during metal cutting operation due to
- Published on 04 Aug 15

a. ductile work materials
b. large rake angle
c. high cutting speed
d. all of the above

ANSWER: all of the above

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    Discussion

  • Pankaj Chaugule   -Posted on 19 Nov 15
    - Continuous chips are produced in the machining process of ductile materials.

    - 95% of the power in metal removal process is used for deformation taking place in the shear zone and only 5% of it is used in stored elastic energy in the workpiece.

    - The conditions which are responsible for production of continuous chips in metal removal process are as follows:

    1. Ductile work material

    2. Large rake angle

    3. High cutting speed

    4. Small chip thickness

    5. Less friction due to use of lubrication

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