Manufacturing Processes - 1 Test - Set 1

1)   Which of the following activities or operations is not related to manufacturing?

a. Product design and development
b. Inventory control
c. Quality assurance
d. None of the above
Answer  Explanation  Related Ques

ANSWER: None of the above

Explanation:
No explanation is available for this question!


2)   In general, any system that produces useful products or services is called as

a. service system
b. production system
c. both a. and b.
d. none of the above
Answer  Explanation  Related Ques

ANSWER: production system

Explanation:
No explanation is available for this question!


3)   Which of the following is an example of constant mass manufacturing process?

a. Rolling
b. Turning
c. Broaching
d. Sawing
Answer  Explanation  Related Ques

ANSWER: Rolling

Explanation:
No explanation is available for this question!


4)   Gas welding is a type of

a. constant mass process
b. material removal process
c. material addition process
d. none of the above
Answer  Explanation  Related Ques

ANSWER: material addition process

Explanation:
No explanation is available for this question!


5)   Why is the selection of right manufacturing process important?

a. to produce the product with least cost
b. to produce the product within reasonable time
c. to produce the product at its best possible quality
d. all of the above
Answer  Explanation  Related Ques

ANSWER: all of the above

Explanation:
No explanation is available for this question!


6)   The decision of what parts to be manufactured and what parts to be purchased from market is taken in

a. selection of manufacturing process
b. process planing
c. analysis of manufacturing system
d. none of the above
Answer  Explanation  Related Ques

ANSWER: process planing

Explanation:
No explanation is available for this question!


7)   Which of the following is not a method employed for analysis of manufacturing system?

a. Statistical techniques
b. Probability models
c. Simulation models
d. Waiting line models
Answer  Explanation  Related Ques

ANSWER: Probability models

Explanation:
No explanation is available for this question!


8)   Which of the following production processes is least flexible?

a. Job order production
b. Batch or quantity production
c. Mass production
d. none of the above
Answer  Explanation  Related Ques

ANSWER: Mass production

Explanation:
No explanation is available for this question!


9)   Match the following elements of control system in Group 1 with their definitions in Group 2.

1. Control variable --------------------------------- A. A standard signal used for comparison in the closed-loop system
2. Command ---------------------------------------- B. The quantity of controlled system which can be directly measured
3. Reference input --------------------------------- C. Any signal other than reference
4. Disturbance -------------------------------------- D. The input which can be independently varied


a. 1-(A), 2-(B), 3-(C), 4-(D)
b. 1-(B), 2-(C), 3-(A), 4-(D)
c. 1-(B), 2-(D), 3-(A), 4-(C)
d. 1-(B), 2-(A), 3-(D), 4-(C)
Answer  Explanation  Related Ques

ANSWER: 1-(B), 2-(D), 3-(A), 4-(C)

Explanation:
No explanation is available for this question!


10)   Open-loop control system is

a. less accurate than closed-loop control system
b. more accurate than closed-loop control system
c. equally accurate to closed-loop control system
d. cannot say
Answer  Explanation  Related Ques

ANSWER: less accurate than closed-loop control system

Explanation:
No explanation is available for this question!


11)   What is a disadvantage of automatic control system?

a. It reduces effects of non-linearities
b. It reduces effects of distortions
c. It has a tendency to over-correct errors
d. none of the above
Answer  Explanation  Related Ques

ANSWER: It has a tendency to over-correct errors

Explanation:
No explanation is available for this question!


12)   The art of creating industrial relations of any kind, like relation between employers and employees, is called as

a. organization
b. administration
c. management
d. none of the above
Answer  Explanation  Related Ques

ANSWER: management

Explanation:
No explanation is available for this question!


13)   Scientific management is a systematic approach to manage the enterprise on the basis of

a. observation
b. experimentation
c. rational decisions
d. all of the above
Answer  Explanation  Related Ques

ANSWER: all of the above

Explanation:
No explanation is available for this question!


14)   The objective of utilization of available plant facilities comes under

a. scheduling techniques of production control
b. production planning techniques of production control
c. routing techniques of production control
d. follow-up techniques of production control
Answer  Explanation  Related Ques

ANSWER: production planning techniques of production control

Explanation:
No explanation is available for this question!


15)   Mass production means continuous production without loss of time.

a. True
b. False


Answer  Explanation  Related Ques

ANSWER: True

Explanation:
No explanation is available for this question!


16)   A model of casting, constructed to use for forming a mould in damp sand, is called as

a. sand construction
b. pattern
c. cover
d. none of the above
Answer  Explanation  Related Ques

ANSWER: pattern

Explanation:
No explanation is available for this question!


17)   Which of the following is not a requirement of a good pattern?

a. It should be light in weight to handle easily
b. It should be smooth to make casting surface smooth
c. It should have low strength to break it and to remove casting easily
d. none of the above
Answer  Explanation  Related Ques

ANSWER: It should have low strength to break it and to remove casting easily

Explanation:
No explanation is available for this question!


18)   The patterns which are made in two or more pieces are called as

a. solid patters
b. split patterns
c. loose piece patterns
d. none of the above
Answer  Explanation  Related Ques

ANSWER: split patterns

Explanation:
No explanation is available for this question!


19)   Permeability can be defined as the property of moulding sand

a. to hold sand grains together
b. to allow gases to escape easily from the mould
c. to withstand the heat of melt without showing any sign of softening
d. none of the above
Answer  Explanation  Related Ques

ANSWER: to allow gases to escape easily from the mould

Explanation:
No explanation is available for this question!


20)   The ability of the moulding sand to withstand the heat of melt without showing any sign of softening is called as

a. strength or cohesiveness
b. refractiveness
c. collapsibility
d. adhesiveness
Answer  Explanation  Related Ques

ANSWER: refractiveness

Explanation:
No explanation is available for this question!


21)   The sand in its natural or moist state is called as

a. green sand
b. loam sand
c. dry sand
d. none of the above
Answer  Explanation  Related Ques

ANSWER: green sand

Explanation:
No explanation is available for this question!


22)   What is the highest possible percentage of clay contents in loam sand?

a. 10
b. 20
c. 30
d. 50
Answer  Explanation  Related Ques

ANSWER: 50

Explanation:
No explanation is available for this question!


23)   Match the following contents of green sand in Group 1 with their approximate per cent in Group 2.

1. Silica -------------------------- A. 5 to 10 per cent
2. Clay --------------------------- B. 2 to 5 per cent
3. Bentonite --------------------- C. 8 to 15 per cent
4. Coal dust --------------------- D. 7 to 8 per cent
5. Water -------------------------- E. up to 75 per cent


a. 1-(E), 2-(C), 3-(B), 4-(A), 5-(D)
b. 1-(E), 2-(A), 3-(B), 4-(C), 5-(D)
c. 1-(C), 2-(D), 3-(B), 4-(A), 5-(E)
d. 1-(C), 2-(A), 3-(B), 4-(D), 5-(E)
Answer  Explanation  Related Ques

ANSWER: 1-(E), 2-(C), 3-(B), 4-(A), 5-(D)

Explanation:
No explanation is available for this question!


24)   Which of the following sentences is/are correct for casting process?

a. Casting process is comparatively costly
b. Objects of larges sizes cannot be produced easily by casting process
c. The time required for the process of making casting is quite long
d. All of the above sentences are correct
Answer  Explanation  Related Ques

ANSWER: The time required for the process of making casting is quite long

Explanation:
No explanation is available for this question!


25)   The productivity of casting process is comparatively

a. lower than the productivity of other automatic processes like rolling
b. higher than the productivity of other automatic processes like rolling
c. similar to the productivity of other automatic processes like rolling
d. unpredictable
Answer  Explanation  Related Ques

ANSWER: lower than the productivity of other automatic processes like rolling

Explanation:
No explanation is available for this question!


26)   Which casting process has no size and shape limits?

a. Sand casting
b. Shell-mould casting
c. Plaster-mould casting
d. none of the above
Answer  Explanation  Related Ques

ANSWER: Sand casting

Explanation:
No explanation is available for this question!


27)   Blow holes in casting are caused by

a. excessive moisture
b. low permeability
c. excessive fine grains
d. all of the above
Answer  Explanation  Related Ques

ANSWER: all of the above

Explanation:
No explanation is available for this question!