Chemical Engineering interview questions and answers - part 3

          

Chemical Engineering interview questions and answers - part 3


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13. What is the use of gear pumps in motor?

Gear pumps uses meshing gears that allow the pump fluid to be displaced by the method of displacement. They are used for hydraulic fluid power applications. They are one of the key factors involved in chemical installation having a certain viscosity to pump fluid. This type of pumps uses positive displacement pump having high pressure and low capacities. This includes the ability to handle wide range of viscosities, and allow easy to build and maintain the pumps. The gear pumps are controlled through the motor speed. Gear pumps can’t handle high tolerances and the fluids that are free of abrasives.

14. What are the factors involved in considering the choice of dry screw compressor?

Screw compressors are made up of a pair of meshing helical screws that is used to compress the gases. The dry screw compressors are used to have a flow range of 85-170 m/h and the discharge pressure is of 2070-2760 kPa. The dry screw compressor consists of timing gears that is maintained aligned with the rotors. The effectiveness is dependent on the clearances that exist between the helical rotors and between the chambers used for sealing the compression cavities. They are compact and smooth having the limited vibration and require spring suspension as well.

15. What is the process of including heat exchangers in ammonia refrigeration system?

The heat exchangers are used in ammonia refrigeration system from a very long time. The heat exchanger used is having smaller sizes and they are equivalent to the tubular exchanger can. This process works best for flooded system that require a separate liquid from the vapor. The system that is explained consists of a vessel, a drum, and accumulator and header tank with the heat exchanger. It works like this:
>Liquid ammonia moves from vessel to exchanger
>Vapor is returned to middle of drum
>Vapor is removed from the drum and liquid enters through exchanger as it has lower density than others entering at the same rate in the system

16. What is the method adopted to minimize shell side pressure drop in a shell?

The method of protecting the shell from the pressure drop is very essential as it is very critical stage, where if not taken care properly the shell has to be replaced due to its degradation. In this rods or tube protectors are used instead of plates in top rows. The use of these rods puts less pressure drop and provides better distribution of the pressure on the plate. The plate that is used causes an abrupt of 90 degree turn of shell stream and an extra pressure drop on the whole shell. Use of the tube protectors will allow the shell to be saved from this and maintains its longevity.

17. What are the strategies acquired to cure tube vibration and exchangers in a shell?

The strategies that can be followed are as follows:
>To cure the tube vibration uses the tubes that doesn’t allow passing of the flow-induced vibrations through them and are longer in height than others. Usually the tubes supported
>Are of 3-4 inch. To make the bundle stiff insert metal slats and rods between the tubes that is used in the process.
>Add a shell nozzle opposite of the inlet to cut the flow of the velocity of the fluid in half. This solution works for non-removable bundles that can easily be solved also by adding a distributor belt on the shell. This might be expensive solution to adopt as it requires more man power and use of more tubes.

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